QMTInspect-100

Glass tray sorting machine
QMTInspect-100
Rotary control and sorting machine for cut or molded machined parts

The QMTInspect-100 integrates into the QMTInspect range of sorting machines for the most demanding applications. The basic QMTInspect-100 includes two optical control stations to which 3 stations can be added from a choice of multiple options (optical, laser and pneumatic buffer). The QMTInspect-120 is a variant with an indexed tray for unstable parts and for more controls.

This control machine benefits from the new range of software QMTMesure, for dimensional measurements of high precision.

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The strengths of QMTInspect-100:
  • Wide choice of control options including complex multi-camera controls
  • Very high sorting rate
  • The QMTSubFace aspect control and in particular the high sensitivity peripheral control
topicality

End of life QMTInspect-100

Qualimatest decided to put an end to the collaboration with Prosys. As a result the QMTInspect-100 is no longer commercially available.

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The technologies of the QMTInspect-100
The QMTInspect-100 is particularly suitable for the control of precise parts of small and large sizes

To ensure the highest possible level of accuracy, the QMTProjector-300 incorporates the most advanced optical technologies

telecentricity

This optical technology allows the removal of optical defects from
magnification, perspective errors and distortion.

Digital cameras with very high resolution

3'318 x 2'712 pixels (9MPixels) or 10'000 x 7'096 pixels (71Mpixels)

Telecentric diascopic lighting

the light is under the room in relation to the camera, this lighting only allows to visualize and measure the outline of the room but with a very great precision.

Episcopic lighting

the light is between the room and the camera, this lighting makes it possible to visualize and measure the surface of the room and all the non-through geometries. There are several forms of episcopic lighting (annular, coaxial, dome, linear, spot, ...) that allow each observation of different characteristics.

The applications of the QMTInspect-100
QMTInspect-100 enables 100% multicriteria control of stable parts
Technical parts for the automotive industry

The QMTInspect-100 offers very high speeds and a high level of control accuracy. This machine is ideal for high speed control of technical parts

Watch components

The possibility of using an Asyril loading station allows the control of fragile watch parts

The software of the QMTInspect-100
QMTMesure software is powerful and easy to use
QMTMeasure Pro Software

Software for high precision dimensional measurement with assisted programming

The control program is performed using an intuitive interface including program templates, standard control equations and functions that automatically detect and propose room features. The operator can thus select the controls and define the tolerances, the control program is created automatically. The possibility is also offered to add functions available in the QMTStore or to develop a custom function through the Fit For You program.

QMTMeasurement-Base Software (option)

Software for high precision dimensional measurement without any programming

Simply select the desired measurement function, place the part in the measurement area and read the measurement results on the screen. QMTMeasure-Base includes a list of basic functions, options for advanced functions and the ability to add custom functions through the Fit For You program.

QMTMesure
Fit for you program (FFY)
Adapting a product according to your specific need
Customizing a product

Qualimatest products can be customized from both an equipment and software point of view. The first level of software customization is the addition of additional features (available under QMTStore) or the development of a custom function

OEM Program

On the basis of Qualimatest products, it is proposed the realization of product labeled on behalf of our customers who can be private or marketed by themselves

"More than 100 systems are produced each year for a large clientele"
List of References
The specifications
QMTInspect-100
functions QMTInspect-110 QMTInspect-120 QMTInspect-100-FFY
Handling parts Glass tray in continuous rotation Tray with posages and indexed rotation All types
max 15 x 15 x 15mm
Typology of parts Stable parts on one side, min 0.5 mm, max 50 x 50 x 50 mm Unstable parts on one side, mini 0.5 mm, max 80 x 50 x 50mm Left pieces
Materials Metal, ceramic, mineral, plastic Metal, ceramic, plastic
Maximum cadence [pcs / h] from 3'600 to 36'000 pieces / hour up to 3'600 pieces / hour According to configuration
Vision Control Stations Up to 5 stations of 4 cameras (all orientations) According to configuration
Control technologies
additional
• Pneumatic buffer
• Laser
• Confocal sensor
• QMTSound
• Foucault current
• Pneumatic buffer
• Laser
• Confocal sensor
• QMTSound
• Endoscope
• Foucault current
• Pneumatic buffer
• Laser
• Confocal sensor
• QMTSound
• Endoscope
• Foucault current
Loading options

• Vibrating bowl
• Centrifuge
• Flexible supply
• Robot
• Bulk packaging or trays

• Vibrating bowl
• Centrifuge
• Flexible supply
• Robot
• Bulk packaging
or trays
Unloading options • Several bins (non-compliant management)
• Automatic management of packaging
(cartons, sachets, ...)
• Robot
• Unstacker
• Several bins
(management of non
conform)
• Automatic management
packaging
(Boxes, bags, ...)
• Robot
• Unstacker
Dimensional measurements Any type of measurement with a precision up to 0.5 μm According to specifications
Presence / absence checks Chips, chamfers, tapping, knurling, Z-thickness According to specifications
QMTSubFace appearance controls Surface condition (absence of shocks, scratches, stains, ...)
circumference and lower and upper faces
According to specifications
Size of the machine
(W x D x H)
2m x 1.5mx 1.5m
(without distribution and accessories)
2m x 1.5mx 1.5m
(without distribution and accessories)
According to specifications
Software Functions QMTMeasure
All solutions are based on unique software features

For optical control

To increase production yields
and the quality of the parts

For aesthetic control

For acoustic and vibration control

Automated quality control

An example of automated quality control: controlling the aesthetic quality of Corn Flakes after cooking

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100% control with QMTInspect

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